Kaizen Case Study: Lego Factory

Manufacturing can be a messy affair. Often the factory floor or the assembly line appears to be littered with tools and equipments. The entire unit appears disorganized and mismanaged. Did you ever get this feeling? If you have worked in the manufacturing sector then you are probably familiar with this scene.

One often wonders whether there is an effective system that can transform a business from chaos to champion. It appears there is one such system that can do exactly that and it is called Kaizen. This revolutionary concept can change your entire outlook on work ethics and productivity. It has been observed that this novel approach can actually improve your levels of productivity.

This Kaizen concept can help you to reorganize your business. You can watch the video of this philosophy in action and lean what kaizen is. The video is a simple and yet effective animation of how a factory floor looks when it is disorganized. It shows how difficult it is to work effectively in such a disorganized environment. The tools and material are lying littered all over the floor. The video shows how it lowers productivity and hinders growth. Then in the second half the video shows the transformation of the factory floor. This new idea is applied and the factory floor is organized and the mess is removed. Suddenly the workers feel better and work happily. They appear to be more enthusiastic about their work and are seen to be enjoying their work and this was caused due to a transformation in the work area. This is what Kaizen can do. It can cause productivity of workers to rise by simply reorganizing the work place. The entire process of manufacturing under goes a radical transformation. The video has some amusing dialogue and a great background musical score, but Americans should be careful, a lot of the pronunciation is blatantly Australian.

Everyone associated with manufacturing should watch this video. Even people at the senior management level would do well to watch this video. It helps one to understand the value order and eliminating wasteful practices. It teaches you to create value in much the same way that the concept of Kaizen does. The length of the video is only about five minutes and worth your time. The ideas presented in the video are a good training substitute for the real training provided in the actual 5S and Kaizen.

The idea should always to make work a little fun. When you do what you truly enjoy doing than quality is always easy to attain. This is what successful people have always preached. Make work enjoyable and the only way to do that is to choose your work with care. Make work a pleasure and see how you change at the work place. You will suddenly be transformed into a more productive worker.

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